Journal List > Prog Med Phys > v.28(1) > 1098586

Kim, Kwak, Cho, Song, Lee, and Jeong: Clinical Implementation of 3D Printing in the Construction of Patient Specific Bolus for Photon Beam Radiotherapy for Mycosis Fungoides

Abstract

Creating individualized build-up material for superficial photon beam radiation therapy at irregular surface is complex with rice or commonly used flat shape bolus. In this study, we implemented a workflow using 3D printed patient specific bolus and describe our clinical experience. To provide better fitted build-up to irregular surface, the 3D printing technique was used. The PolyLactic Acid (PLA) which processed with nontoxic plant component was used for 3D printer filament material for clinical usage. The 3D printed bolus was designed using virtual bolus structure delineated on patient CT images. Dose distributions were generated from treatment plan for bolus assigned uniform relative electron density and bolus using relative electron density from CT image and compared to evaluate the inhomogeneity effect of bolus material. Pretreatment QA is performed to verify the relative electron density applied to bolus structure by gamma analysis. As an in-vivo dosimetry, Optically Stimulated Luminescent Dosimeters (OSLD) are used to measure the skin dose. The plan comparison result shows that discrepancies between the virtual bolus plan and printed bolus plan are negligible. (0.3% maximum dose difference and 0.2% mean dose difference). The dose distribution is evaluated with gamma method (2%, 2 mm) at the center of GTV and the passing rate was 99.6%. The OSLD measurement shows 0.3% to 2.1% higher than expected dose at patient treatment lesion. In this study, we treated Mycosis fungoides patient with patient specific bolus using 3D printing technique. The accuracy of treatment plan was verified by pretreatment QA and in-vivo dosimetry. The QA results and 4 month follow up result shows the radiation treatment using 3D printing bolus is feasible to treat irregular patient skin.

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Fig. 1.
Design procedure of the 3D virtual bolus in TPS. (a) The contour is delineated with 2 mm expansion from the body structure, (b) the virtual bolus is designed as a box shape which cover the treatment lesion and exclude the contour drawn previously and divided by two parts to reduce the production time.
pmp-28-33f1.tif
Fig. 2.
The isodose lines difference of the treatment plan in (a) axial, (b) coronal and (c) sagittal view for actual treatment plan without applying HU value to bolus structure. The isodose lines difference of the treatment plan in (d) axial, (e) coronal and (f) sagittal view for actual treatment plan with applying HU value to bolus structure. (g) DVH difference between two plans. Box is represent the without HU assign plan and triangle is represent the HU assigned plan.
pmp-28-33f2.tif
Fig. 3.
(a) A series of clinical photographs of patient before treatment setup, (b) after treatment setup, (c) patient picture before treatment and 4 months after treatment.
pmp-28-33f3.tif
Table 1.
3D printing conditions and physical properties of the PLA filament.
Print settings Filament information
Extruder temperature 215˚C Material PLA
Layer height 0.1 mm Chemical formula (C3H4O2)n
Infill density 100% Physical density 1.3 g/cm3
Infill pattern Linear    
Number of shells 4    
Travel speed 150 mm/s    
Z-axis travel speed 23 mm/s    
Table 2.
The in-vivo dosimetry result with the OSLD measurement.
Expected dose @ TPS : 260 cGy (Anterior & posterior side both)
OSLD position OSLD measurement result Average dose S.D Difference to
1st (cGy) 2nd (cGy) 3rd (cGy) (cGy) (cGy) TPS
Anterior side of PTV 250.4 260.6 271.2 260.7 ±10.4 0.3%
Posterior side of PTV 257.2 273.8 265.5 265.5 ±8.3 2.1%
Average dose (cGy) 253.8 267.2 268.4 263.1   1.2%
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