Journal List > J Korean Acad Prosthodont > v.47(1) > 1034588

Kim, Jeong, Jeon, and Yun: Three-dimensional finite element analysis for the effect of retentive groove design on joint strength of casting connection

Abstract

Statement of problem

A casting connection technique is widely used for repair, correction and addition to base metal framework. However, a casting connection technique may increase the risk of failure in clinical situations when high stresses exist.

Purpose

The purpose of this study was to investigate the mechanical retentive groove design comparatively to increase the joint strength by using the three-dimensional finite element analysis model of a 3-unit fixed partial denture.

Material and methods

Ten finite element models were constructed. (Model A: One retentive groove, Model B: Two retentive grooves, Model C: Three retentive grooves, Model D: Four retentive grooves, Model E: One horizontal groove and two vertical grooves, Model F: Two horizontal grooves and one vertical groove, Model G: One groove with the enlarged dimension, Model H: Two grooves with the enlarged dimension, Model I: One groove with the increased height, Model J: One groove with the increased width of base). The vertical force was applied to the mesial and the distal fossa to the casting connection of mandibular first molar.

Results

The main factors, affecting joint strength of casting connection were both the retention between the primary cast and the secondary cast and the thickness of the primary cast remaining after preparing retentive groove. The increase of retentive force, according to the numbers and the dimension of retentive groove had an effect on distributing stress. However, in some cases, the increase of retentive force resulted in the increase of stress by reducing thickness of the primary cast in the connection area.

Conclusion

The design of retentive groove that limits number of retentive groove for metal thickness and increases the depth of retentive groove for retention is highly recommended. (J Korean Acad Prosthodont 2009;47:29-38)

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Fig. 1.
Geometric model.
jkap-47-29f1.tif
Fig. 2.
Three-dimensional finite element model.
jkap-47-29f2.tif
Fig. 3.
Experiment 1: Retentive grooves with the different numbers.
jkap-47-29f3.tif
Fig. 4.
Experiment 2: Retentive grooves with the different positions.
jkap-47-29f4.tif
Fig. 5.
Experiment 3: Retentive grooves with the enlarged dimension in comparison with model A and B of experiment 1.
jkap-47-29f5.tif
Fig. 6.
Experiment 4: Retentive grooves with the increased height (model I) or width of base (model J) in comparison with model G of experiment 3.
jkap-47-29f6.tif
Fig. 7.
Diagrams of maximum von Mises stresses of casting connection area.
jkap-47-29f7.tif
Fig. 8.
Distribution of von Mises stresses of the primary (left) and the secondary (right) cast of each model from experiment 1 to experiment 4.
jkap-47-29f8.tif
Table I.
Experimental condition of the casting connection
Experiment Model Variation   Retentive groove
Lower side (mm) Upper side (mm) Height (mm) Angle (°)
1 A Number One groove 1.5 0.8 1.0 70
B Two grooves 1.5 0.8 1.0 70
C Three grooves 1.5 0.8 1.0 70
D Four grooves 1.5 0.8 1.0 70
2 E Position One horizontal groove-two vertical grooves 1.5 0.8 1.0 70
F Two horizontal grooves-one vertical groove 1.5 0.8 1.0 70
3 G Dimension One groove with the enlarged dimension 2.0 1.0 1.5 70
H Two grooves with the enlarged dimension 2.0 1.0 1.5 70
4 I Height One groove with the increased height 2.5 1.0 2.5 70
J Base width One groove with the increased width of base 3.0 1.0 1.5 53
Table II
Material properties
  Young's modulus E  
Material (N/mm2) Poisson's ratio
Ni - Cr alloys 188,000 0.28
Porcelain 68,900 0.28
Dentin 18,600 0.31
Periodontal ligament 70.3 0.45
Cancellous bone 1,500 0.30
Table III
Maximum von Mises stresses (MPa) of the primary and the secondary cast in the connection area
Experiment Model Primary cast Secondary cast
1 A 752 582
  B 739 553
  C 757 644
  D 1024 710
2 E 734 545
  F 745 554
3 G 730 455
  H 755 617
4 I 701 369
  J 713 400
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